Third Party Quality Assurance - Scope of Work
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 © 2004    Puricon System Management Pte Ltd

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   Design Review Phase

        □ Drawing review

        □ Specification review

        □ Installation procedures review for all process critical systems

        □ Test procedures review

        □ Material / Equipment shipping schedule

 

   Construction Phase Supervision

        □ Installation training as required

        □ Conduct periodic audits to verify that the contractors are performing according to the
           specifications
 

   Joining

       □ Observe welder qualification tests

       □ Check weld samples to verify that each welder can set-up the orbital welders to create
          an acceptable weld in each size for which they are to be certified.

       □ Assist in weld schedule development

       □ Observe weldability tests
 

   Setup reporting system

       □ Weld coupon logs

       □ Weld joint logs

       □ Incoming QC log

       □ Test report forms

 

   Clean shop certification

       □ Observe clean shop particle testing

       □ Periodically observe or conduct re-test of clean shop to verify continued performance
          at design specifications
 

   Audit storage, QC, and prep locations

       □ Pre-fab clean shop

       □ Perform initial audit

       □ Perform periodic audits to assure that contractor(s) are complying with cleanroom
          procedures
 

   Purge gas supply

       □ Observe and review purge gas system qualification

       □ Periodically verify that purge gas meets the specification
 

   Incoming QC

       □ Review incoming QC procedures

       □ Periodically review contractors compliance with these procedures
 

   Supervise Pre-Fab

       □ Perform on-site inspections

       □ Verify that QC personnel are performing daily weld coupon assessment

       □ Approve weld coupons

       □ Continuously assess pre-fab weld and joining teams

       □ Provide or schedule on-the-job training as required

       □ Evaluate completed piping spools

       □ Develop new procedures and enhance existing procedures as required
 

    Supervise installation

       □ Perform on-site inspections

       □ Verify that QC personnel are performing daily weld coupon assessment

       □ Approve weld coupons

       □ Continuously assess weld teams

       □ Provide or schedule on-the-job training as required

       □ Evaluate completed piping sections

       □ Develop new procedures and enhance existing procedures as required
 

   Assist keeping project schedule updated
 

   Observe purge monitoring

       □ Verify that the purge gas purity is checked

       □ Verify that purge techniques which are consistent with the specifications

       □ Daily inspections of all tools and equipment
 

   Weld coupons

       □ Review daily weld coupons for conformance with project specification

       □ Verify that QC personnel are evaluating each coupon and are properly entering them
          into the weld/joint coupon log

       □ Approve weld coupons

 

   System repair

       □ Verify that any system repair in accordance with the specifications

 

   Sign off weld/joint log

       □ Assure that all joining performed on a given day is supported by acceptable coupons
 

    Sign off on documentation

       □ Verify that sections of the system have met the project criteria before signing off for
          the document(s) verifying that these sections are ready to turn over to the owner.

 

   Certification

   Visual inspection of all systems

       □ Verify take offs

       □ Verify labels

       □ Point-of-connection fittings of correct type and size

       □ Point-of-connection is in correct location
 

   Gas and Chemical System Certification Testing

       □ Observe and sign off on pressure hold tests

       □ Observe and sign off on helium leak tests (if performed on the system)

       □ Observe and sign off trace chemical tests

       □ Observe and sign off on particle tests

       □ Verify system flushing
 

   Final report preparation and turn over

       □ Coupon log and coupons

       □ Joint log

       □ Records of training

       □ Welding certificates

       □ Copies of all reports and correspondence

       □ System turnover document signed by contractor and QAR


 

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