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Design Review Phase □ Drawing review □ Specification review □ Installation procedures review for all process critical systems □ Test procedures review □ Material / Equipment shipping schedule
Construction Phase Supervision □ Installation training as required □ Conduct periodic audits to verify that the contractors are performing according to the ► Joining □ Observe welder qualification tests □ Check weld samples to verify that each welder can set-up the orbital welders to create □ Assist in weld schedule development □ Observe weldability tests ► Setup reporting system □ Weld coupon logs □ Weld joint logs □ Incoming QC log □ Test report forms
► Clean shop certification □ Observe clean shop particle testing □ Periodically observe or conduct re-test of clean shop to verify continued performance ► Audit storage, QC, and prep locations □ Pre-fab clean shop □ Perform initial audit □ Perform periodic audits to assure that contractor(s) are complying with cleanroom ► Purge gas supply □ Observe and review purge gas system qualification □ Periodically verify that purge gas meets the specification ► Incoming QC □ Review incoming QC procedures □ Periodically review contractors compliance with these procedures ► Supervise Pre-Fab □ Perform on-site inspections □ Verify that QC personnel are performing daily weld coupon assessment □ Approve weld coupons □ Continuously assess pre-fab weld and joining teams □ Provide or schedule on-the-job training as required □ Evaluate completed piping spools □ Develop new procedures and enhance existing procedures as required ► Supervise installation □ Perform on-site inspections □ Verify that QC personnel are performing daily weld coupon assessment □ Approve weld coupons □ Continuously assess weld teams □ Provide or schedule on-the-job training as required □ Evaluate completed piping sections □ Develop new procedures and enhance existing procedures as required ► Assist keeping project schedule updated ► Observe purge monitoring □ Verify that the purge gas purity is checked □ Verify that purge techniques which are consistent with the specifications □ Daily inspections of all tools and equipment ► Weld coupons □ Review daily weld coupons for conformance with project specification □ Verify that QC personnel are evaluating each coupon and are properly entering them □ Approve weld coupons
► System repair □ Verify that any system repair in accordance with the specifications
► Sign off weld/joint log □ Assure that all joining performed on a given day is supported by acceptable coupons ► Sign off on documentation □ Verify that sections of the system have met the project criteria before signing off for
Certification ► Visual inspection of all systems □ Verify take offs □ Verify labels □ Point-of-connection fittings of correct type and size □ Point-of-connection is in correct location ► Gas and Chemical System Certification Testing □ Observe and sign off on pressure hold tests □ Observe and sign off on helium leak tests (if performed on the system) □ Observe and sign off trace chemical tests □ Observe and sign off on particle tests □ Verify system flushing ► Final report preparation and turn over □ Coupon log and coupons □ Joint log □ Records of training □ Welding certificates □ Copies of all reports and correspondence □ System turnover document signed by contractor and QAR
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